Cokebusters

Authorized Representation in Egypt

NPICO is proud to represent Cokebusters, a technology-led engineering company specialising in Mechanical Cleaning, Intelligent In-Line Inspection, and Integrity Management for the global Energy Sector.

Since 2005 · UK & USA

In-house technology

Patented combined service

Engineering capability, not off-the-shelf equipment

Operating since 2005 from facilities in the UK and USA, Cokebusters designs and manufactures its own inspection and cleaning technology in-house — including patented scraper pigs, single-module intelligent pigs and purpose-built Double Pumping Units.

This gives clients direct access to specialist engineering capability rather than generic hired equipment, supporting safer turnarounds and clearer integrity decisions.

Mechanical cleaning and in-line inspection as one combined service

Cokebusters is uniquely positioned to deliver both as a single patented offering (since 2007). That reduces mobilisations, shortens turnaround duration, and provides verified integrity data from a clean tube surface.

Fewer mobilisations

One crew, one campaign for clean + inspect

Shorter turnarounds

Less downtime between cleaning and inspection

Verified integrity data

Measurements taken from a clean tube surface

Cokebusters Services

Through NPICO, Egyptian energy and industrial operators can access Cokebusters’ specialised cleaning and inspection capability for fired heaters, process systems and pipelines.

Mechanical Cleaning

Controlled removal of coke and scale from process systems including fired heater coils, delayed coker heaters, crude units, visbreakers, vacuum heaters, process boilers, transfer lines and pipelines.

  • Patented scraper pigs propelled bi-directionally using water flow
  • Navigate plug headers without modification to existing pipework
  • Purpose-built Double Pumping Units with integrated water filtration
  • Reduced water consumption and site waste

In-Line Inspection

Ultrasonic smart pig inspection assessing internal and external tube surfaces — detecting metal loss, corrosion, pitting, creep, ovality, diametric growth and other defects.

  • Single-module, compact, untethered and bi-directional intelligent pig
  • Navigates tight-radius bends, schedule changes and un-barred tee-pieces
  • Inspection of systems conventionally considered “unpiggable”
  • Supports fitness-for-service (API 579 / ASME FFS-1) and remaining life assessment

Typical Applications

Designed for refining, petrochemical and energy assets where heater and tube integrity is critical to safe, continuous operation.

Fired heater coils

Coke & scale removal + UT mapping

Visbreakers

Process-side fouling control

Delayed coker heaters

High-fouling environments

Process boilers

Tube integrity verification

Crude / vacuum heaters

Turnaround cleaning & inspection

Transfer lines & pipelines

Including short / unpiggable runs

In-house designed patented scraper pigs and ultrasonic intelligent pigs — manufactured by Cokebusters.

Bring Cokebusters capability to your next turnaround

Contact NPICO to discuss mechanical cleaning and intelligent in-line inspection programmes for your heaters, boilers and process systems in Egypt.